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EMP8080 High Precision Fiber Laser Cutting Machine 800*800mm processing size
Laser cutter

EMP8080 High Precision Fiber Laser Cutting Machine 800*800mm processing size

The EMP8080 sheet metal laser cutting machine boasts a dual-drive gantry system, ensuring precision and stability. Equipped with a Japanese THK high-precision linear guide, the machine delivers exceptional accuracy and smooth operation. Its user-friendly HMI interface facilitates easy operation and customization, making it highly adaptable to various cutting needs.

    The EtherCAT bus-based CNC system greatly enhances the flexibility and scalability of the equipment, making smart factories and interconnected devices a reality.

    interconnected devices a reality

    The frame features a marble structure, providing excellent rigidity and high strength. The crossbeam is designed to be lightweight, offering impressive acceleration performance, and is precisely machined using a CNC gantry fiber laser cutting machine to ensure accurate and smooth movement.

    The frame features a marble structure, providing excellent rigidity and high strength

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    EMP8080

    Linear Encoder(Fagor)

    Resolution Ratio 0.5μm

    Marble

    1800*1350*200

    Visual Positioning Range
    (if CCD vision system is mounted)

    800*690mm

    Max.Acceleration

    1.5g

    Processing Size

    800*800mm

    X-Axis 

    Fast-Moving Speed

    60m/min

    Effective Trave

    800mm

    Positioning Accuracy (Cutting)

    ±20μm

    Repeated Positioning Accuracy

    ±5μm

    Y-Axis

    Fast-MovingSpeed

    60m/min

    Effective Trave

    800mm

    Positioning Accuracy(Cutting)

    ±20μm

    Repeated Positioning Accuracy

    ±5μm

    Z-Axis

    Travel

    100mm

    Machine Running Environment
    Temp. -10℃~45℃
    R.H. <90%,non-condensing
    Ambient  condition Ventilated, no vibration
    Power Supply 380V±10%/3-phase or 220V±10%/1-phase
    Power Supply Frequency. 50Hz
    Machine Power Consumption ≤3000W(excluded  chiller  &laser)

    Raytools EthreCAT CNC Control System

    ● The process database is fully expandable based on client requirements, supporting advanced features such as fly cutting, down jumping, compensation, lead control, micro-joints, pre-piercing, multi-level piercing, and film cutting, among others.

    ● Edge Detection and Sorting: The system offers both Auto FindEdge and Manual FindEdge functionalities. Auto FindEdge can automatically adjust for slight angular deviations in the material. Additional features include auto sorting, break point cutting, and the ability to sort files into system-recognized formats (NC or PART files).

    ● Cutting Techniques: The system supports specialized techniques like cooling point and triangle cutting, ensuring optimal control and precision during complex operations.

    ● Compatibility: It is compatible with various laser systems and allows manual G-code modification for customized processing. Communication: Utilizing EtherCAT protocol, the system ensures real-time control with a refresh cycle of just 1 millisecond.

    ● Precision and Speed: The system delivers path accuracy of 0.005mm, positioning accuracy of 0.001mm, and repeated posi- tioning accuracy of 0.002mm. It can achieve a maximum acceleration of 3G, a cutting speed of 80mm/min, and a dry motion speed of 250m/min.

    ● Safety Features: Includes overload protection with real-time monitoring of axis torque, which stops operation and raises a servo alarm in case of an issue.

    ● Alarm and Maintenance: Alarm logs can be exported for operator reference. The system also offers user-friendly maintenance features such as auto calibration and break point mode.

    ● Commissioning: Advanced features like close-loop arc detection help reduce commissioning time, while torque monitoring checks mechanical meshing for potential tightness or looseness.

    Raytools EthreCAT CNC Control System
    ensuring

    Raytools CNC system allows for precise synchronization between the laser, motors, and other machine components. This results in enhanced cutting accuracy, especially for intricate designs and high-tolerance applications.

    Raytools CNC system modular design allows for easy integration of additional sensors, axes, or peripherals. This scalability makes the machine adaptable to a wide range of cutting tasks and future expansions.

    The low latency and jitter provided by EtherCAT are critical in laser cutting, where timing is essential. This ensures that the laser head moves smoothly and consistently, reducing errors and improv- ing overall cut quality.

    With rapid communication and processing, the machine can operate at higher speeds without compromising accuracy. This leads to shorter cycle times and increased productivity.

    As EtherCAT is widely adopted and continuously developed, machines using this technology are better positioned for future upgrades and integration with new technologies.

    Raytools EthreCAT CNC Control System

    Optional CCD camera

    • Optional CCD camera (2)
    • Optional CCD camera (3)

    High Positioning Accuracy: Compared to traditional edge-finding methods, CCD visual positioning achieves precision levels as fine as 0.001mm, making it ideal for high-precision machining applications.

    Fast Positioning Speed: The visual positioning system requires only a few reference points to capture, after which the CCD algorithm quickly calculates the material’s offset angle, significantly reducing setup time.

    Safer Edge-Finding Method: Unlike conventional techniques, CCD visual positioning does not require the cutting head to be in close proximity to the sheet surface, thus minimizing the risk of damage to the cutting head.

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